October 2026

HOW FLEXIBLE FIBER RIBBONS IMPROVE CABLE DESIGN

Understanding the intermittent bonded ribbon production line

Equipment for producing rollable formats in optical-fiber manufacturing is supplied by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to assess its capacity against their planned product range. Its split-type construction may also affect factory space and installation requirements.

SZ Stranding Line
Fiber Secondary Coating Line
Fiber Ribbone Line

For this specific production line, the specified construction speed is 600 m/min. Fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up are combined in the process. When assessing suitability, the entire process matters rather than speed alone.

Factory utilities, reel requirements, available floor space, and installation conditions should be assessed before purchase. Request the supplier’s documentation package and verify that the system matches your cable design and operating needs. Early planning for these details can minimize setup delays and make startup smoother.

Key Takeaways

• Designed for rollable 12- and 16-fiber formats.
• Listed speed: 600 m/min for this equipment.
• Features a split-type construction.
• Includes curing, monitoring, pulling, and take-up stages.
• Before purchasing, verify utilities, reels, installation requirements, and supplier documentation.

Intermittent Bonded Ribbon Production Line

Explore The Intermittent Bonded Ribbon Production Line

To create rollable IBR formats, three mold groups arrange fibers for the application of small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping maintain consistent spacing and form.

Make Rollable Fiber Ribbons Using Precision Bonding

A 16-spool pay-off feeds the machine, while guide rollers with U-shaped grooves keep individual strands organized. Steady contact during processing is encouraged by the rollers’ hard-anodized surfaces. The adjustable valve arrangement supports 12F and 16F layouts, using 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to verify tension control settings that suit your particular cable design.

Run 12- And 16-Fiber Configurations At Up To 600 m/min

Construction speed is specified at up to 600 m/min. Pay-off reel options hold 25.2 km or 50.4 km of fiber according to the listed reel dimensions: Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm. T-type and fiber-optic take-up reels are also available for this system. Assess whether reel capacity matches your operating needs and anticipated changeover time.

Review The Production Line’s Key Equipment And Controls

Tension, resin placement, and UV exposure must work together to deliver reliable output. The system helps operators adjust settings to their cable design and fiber ribbon requirements.

Manage Fiber Tension, Resin Dispensing, And UV-LED Curing Together

Every pay-off unit uses electro-pneumatic adjustment. Dispensers can operate independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.

Before UV-LED post-curing, three pre-curing ovens serve the mold groups. Verify resin compatibility and operating conditions with the supplier.

The Siemens PLC and touchscreen show lamp current and oven temperature, generate alarms, and support preset lengths. Before purchase, review cabinet requirements and power supply needs.

Prepare Line Configuration, Installation, And Operating Conditions

Prepare a designated area before the equipment arrives. An enclosed, clean, dry, draft-free space is needed for the optical fibre system. Keep the temperature from 15°C to 25°C, with humidity at or below 85%. Maintaining these conditions supports equipment protection and operating precision.

Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are required for the system. A three-phase, five-wire electrical supply rated 380 V ±10% is required.

• Allow space for the cabinet, components, resin, and access to service parts. Verify temperature settings and tension control before startup.
• Account for the specified reel size of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit supports reels weighing up to 30 kg.
• Account for the main power feed-in cable when preparing the site. The equipment package excludes connection cables and cable trays.

The supply scope, reel types, and installation needs should be confirmed before placing an order. This assessment can shorten setup time and help prevent later delays. Ask the supplier to verify settings for your fiber and cable design, including lamp accuracy and operating conditions. A clear plan helps the production system begin operating more smoothly.

Request Pricing For A Ribbon Production Solution Tailored To Your Needs

Manufacturers seeking rollable 12- or 16-fiber formats can assess this line at its stated speed of 600 m/min. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to request a quotation.

Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and available options. Examine the supplied components, dispensing-head options, unit functions, and cable design prior to ordering.

Listed documents include operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. Reviewing these documents can clarify setup time and future service requirements.

Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to obtain pricing and configuration details that suit your output plan and site utilities. Before buying, confirm the scope of supply and replacement parts.