Intermittent Bonded Ribbon Production Line For Sale
A specified speed of 600 m/min gives this equipment considerable production capacity for optical-fiber applications. Before making purchasing plans, buyers should verify the actual speed, configuration, and operating conditions with the manufacturer.
Shanghai Weiye OFC supplies equipment designed specifically for producing rollable ribbons containing 12 or 16 fibers. Its product description presents the equipment’s capabilities, technical specifications, and included systems, providing U.S. buyers with a basis for comparing their equipment requirements.
Review the listed configuration in the product description, then contact the supplier about pricing, installation, and options specific to your project. This approach helps determine which equipment details apply to your particular manufacturing site and goals.
The listed address for Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. is 201 Minyi Road, Songjiang District, Shanghai. Use the product page for initial reference and verify current technical and commercial information directly with the company. A detailed quotation request can help advance your equipment evaluation.
Intermittent Bonded Ribbon Fiber Draw Tower Fiber Secondary Coating Line
Key Takeaways
- The stated operating speed is 600 m/min, although the manufacturer should confirm the applicable conditions.
- The machinery is intended to manufacture rollable ribbons containing 12 or 16 fibers.
- Information about equipment functions, specifications, and included systems appears on the product page.
- Request details about pricing, installation requirements, and project-specific customization.
- A company address in Shanghai’s Songjiang District is included in the supplier information.
Overview Of The Intermittent Bonded Ribbon Production Line
According to the supplier, the equipment is designed for rollable IBR configurations containing 12 or 16 fibers. The published specifications state a 600 m/min construction speed together with a fiber diameter of Ф245 μm ±10 μm. As these are manufacturer-listed values, confirm the actual production speed and relevant operating requirements directly with the supplier.
Intermittent Bonded Ribbon Production Line
Designed To Produce Twelve- And Sixteen-Fiber Rollable Ribbons
The machine configuration accommodates two different fiber counts in rollable ribbon designs. Buyers can use these options as a starting point for checking compatibility with target formats, fiber sizes, and handling requirements.
How Intermittent Bonding Supports Flexible Fiber Arrangement
According to examples in the patent, fibers are arranged in adjacent subunits with adhesive connections applied periodically. The patent provides an example of adhesive-bond intervals ranging between 10 mm and 1,000 mm. This differs from a continuously bonded structure in which the connection extends across the full ribbon length.
By spacing the bonds apart, the assembly can move between a mostly planar arrangement and a rolled, curled, or folded shape. These bond-spacing figures describe examples of the design approach and should not be interpreted as stated equipment settings.
- Machine details: A choice of 12 or 16 fibers, a listed operating speed of 600 m/min, and a specified diameter of Ф245 μm ±10 μm.
- Patent example: Illustrative spacing between adhesive bonds of 10 mm to 1,000 mm.
- Design benefit: Flexible handling across several possible shapes.
Applications In Optical Fiber Cable Manufacturing
Adjustable fiber layouts may allow cable designers to combine convenient splice access with space-efficient packaging. The patent outlines a configuration that maintains fiber organization while allowing portions to move between adhesive connection points during cable assembly.
High Fiber Density And Compact Cable Designs
An optical fiber ribbon may remain flat during mass fusion splicing and subsequently fold or roll for installation in a smaller cable. Potential advantages described in the patent include smaller cable constructions and an increased ratio of fiber area to overall cable cross-sectional area. Actual performance and dimensions will vary according to the overall cable design and the application for which it is intended.
Organizing Fiber Ribbons To Support Efficient Fusion Splicing
This design supports orderly fiber handling during splicing while providing flexibility for subunit movement in the assembly process. For production material planning, the listed specifications include payoff reels accommodating 25.2 km and 50.4 km of fiber. These reel capacities can be compared with the facility’s cable-manufacturing needs and material-handling setup.
| Design characteristic | Possible application | Buyer consideration |
|---|---|---|
| Flat fiber configuration | Mass fusion splicing | Confirm requirements for the splice workflow |
| Folded or rolled format | Space-efficient cable packaging | Examine the complete cable design |
| 25.2 km and 50.4 km capacity payoff reels | Material-handling preparation | Align reel capacities with operating needs |
Production Line Specifications And Performance
Before asking for pricing, assess whether the stated machine performance matches the demands of your production process. Installation preparations should also account for suitable reels and the utilities available at the production site.
Production Speed, Fiber Diameter, And Attenuation
According to the specifications, the construction speed reaches 600 m/min. The listed fiber diameter is Ф245 μm ±10 μm, with additional attenuation of ≤0.01 dB/km measured at 1550 nm. Confirm the measurement conditions and expected performance directly with the manufacturer.
Payoff And Take-Up Reel Compatibility
The payoff system accommodates two reel dimensions, and the maximum weight of a full reel is 10 kg. The take-up assembly supports a T-type reel as well as a fiber-optic reel. Check whether the preferred reel format suits your existing handling equipment and procedures.
Site Utilities And Environment
Plan for a 380 V ±10% power connection using a three-phase, five-wire system. Its specified operating environment is enclosed, clean, dry, and protected from drafts, with temperatures of 15 to 25°C and relative humidity no higher than 85%. Utility requirements also include nitrogen at 7 bar and 99.99% purity, plus a compressed-air supply at 6 bar. Verify the required utility connections before installation begins.
| Specification | Published requirement | Planning note |
|---|---|---|
| Payoff reels | Ф236 × Ф25.4 × 108 mm; Ф267 × Ф25.4 × 180 mm; maximum full-reel weight ≤10 kg | Verify reel dimensions and weight |
| Take-up reel | T-type dimensions of Φ410 × Φ50.8 × 391 mm, or a fiber-optic reel | Confirm compatibility with your selected format |
| Power and environment | 380 V ±10%; 15 to 25°C; relative humidity ≤85% | Provide a clean, dry area without drafts |
| Gas supply | Nitrogen at 7 bar and 99.99% purity; compressed air at 6 bar | Verify gas supply capacity before installation |
Equipment For Fiber Payoff And Gathering
The payoff and gathering assemblies direct optical fibers into the ribbon-forming area. The associated controls help maintain a steady supply of fiber while reducing handling risks.
Sixteen-Spool Payoff With Tension Control
The active payoff accommodates 16 spools, incorporates traversing, and permits independent tension adjustment. Each spool has a maximum weight capacity of 10 kg. Detailed specifications indicate a tension range of 0.4 to 2 N, accuracy of ±0.02 N, and a 550 W motor. Another overview gives a range of 40 to 150 g and accuracy of ±2 g, so buyers should confirm which specification applies to their configuration.
Fiber Guidance, Break Detection, And Static Control
The forming area receives fibers through U-groove guides, multi-groove gathering rollers, and devices designed to prevent jumping. Operators receive alerts about fiber problems through break detection and alarm functions. Protective guards and pneumatic clamping provide additional support for safe material handling. A rod-type electrostatic dust collector is positioned at the fiber exit, and additional anti-static devices help control dust throughout the gathering path.
| Equipment component | Specified details | Intended function |
|---|---|---|
| Payoff | Capacity for 16 spools, each weighing up to 10 kg | Supplies fibers using traversing |
| Tension and motor | 0.4 to 2 N with ±0.02 N accuracy; 550 W | Supports regulated payoff of fibers |
| Guidance and safety | Rollers with grooves, warning alarms, protective guards, and a pneumatic clamp | Guides fiber movement and assists material handling |
| Electrostatic management | Rod-style electrostatic collector with anti-static devices | Supports dust control along the fiber path |
Intermittent Adhesive Dispensing And Precision Molding
Operators can adjust adhesive positioning and mold alignment through the forming platform. Available adjustments help configure the process for each required ribbon format.
Adjustable IBR Mold Platform For Ribbon Formation
Three mold sets are provided for ribbon formation, and each accommodates as many as five Nordson EFD jet valves. The mold adjustment range extends from 0 to 15 mm, while the mold base can be maintained between 20°C and 60°C. Grouped precision dispensing valves are installed on slide tables so operators can refine their alignment and place adhesive dots carefully.
Configurable Nozzle Arrangements For Twelve- And Sixteen-Fiber Ribbons
The 12-fiber configuration employs a 5+5+1 valve arrangement. Production of the 16-fiber format uses a 5+5+5 configuration. The control interface enables changes to dot count and spacing according to the ribbon configuration being manufactured. The process calls for a specialized adhesive suitable for both coating and curing.
| Setting | 12-Fiber Format | Format With 16 Fibers |
|---|---|---|
| Dispensing valve layout | Valve arrangement of 5+5+1 | Valve arrangement of 5+5+5 |
| Mold positioning range | Adjustment range of 0 to 15 mm | Adjustment range of 0 to 15 mm |
| Mold-base temperature | Temperature range of 20°C to 60°C | Temperature range of 20°C to 60°C |
Curing Bonded Fiber Ribbons With UV-LED Technology
Adhesive across the fiber assembly is cured through a sequence of UV exposure stages. The arrangement of the ovens and their published operating values provide buyers with information for evaluating process compatibility.
Pre-Curing And Main Curing Stages
Three dedicated LED-UV ovens rated at 800 W each perform the pre-curing operation. Each oven processes fibers supplied by a separate mold group before the material reaches the main 6 kW post-curing oven. The system uses adjustable shutters to help contain UV exposure and minimize nitrogen losses. Published specifications identify a dominant wavelength of 395 nm ±3 nm, a curing degree of at least 85%, and post-curing power of at least 2.5 kW.
Nitrogen Management And Curing Performance
Operators can manually regulate nitrogen pressure and flow. Automatic functions also start nitrogen delivery during startup and stop it at shutdown. The manufacturer states that lamp-array power use remains at or below 80% of total power during steady, continuous operation at production speed. The figures are useful for initial equipment assessment, but buyers should confirm the conditions under which they were measured. Ask whether different adhesives or materials require adjustments to the settings.
Visual Inspection, Capstan Traction, And Take-Up
Visual inspection and consistent winding help preserve fiber quality as material passes through the production line. Buyers can use the listed specifications to assess whether the machine meets the demands of their cable manufacturing process.
Online Inspection Of Fiber Color Sequence And Adhesive Dots
Real-time magnified views are displayed through the machine’s microscope and camera system. Operators can inspect optical-fiber color order and verify the presence of resin dots at individual dispensing locations. This inspection helps identify ribbon problems before the material enters the winding stage.
Precision Take-Up With Servo-Controlled Traction
The Φ190 mm capstan traction wheel is driven by a 1 kW AC servo motor. Metering accuracy is specified as better than 1‰. The adjustable tension range is 50 to 500 g, with control accuracy of ±5 g. These operating parameters help maintain careful fiber-ribbon handling as the material advances through the line.
Take-up operation is rated at 600 m/min with a spool weight limit of 30 kg. Servo-controlled winding and traversing systems help maintain consistent material placement. Cable pitch can be adjusted continuously between 1 and 6 mm. A photoelectric sensor monitors position and assists with reversing direction. Check the intended cable requirements and actual operating conditions with the manufacturer.
Electrical Controls And Production Monitoring
Accessible controls allow operators to adjust settings, check equipment status, and arrange orderly shutdowns. The supplier identifies Siemens control equipment and Schneider Electric switchgear as components of the production line.
PLC And Touchscreen Operation
Siemens S7-1200 and S7-1500 PLCs manage the ribbon manufacturing system through a 10.4-inch Siemens touchscreen. Low-voltage switchgear is supplied by Schneider Electric. The system supports both interlocked operation across the full production line and separate operation of individual units.
Settings, Alarms, And Length-Based Stops
The touchscreen allows adjustment of process parameters, curing-oven activation, wire-feed settings, and alarm information. It also displays lamp operating hours, live lamp current, oven temperature, and the equipment’s accumulated operating time. A meter-counter correction function helps synchronize displayed length measurements with actual material movement.
A preset length can be entered to initiate slowing or stopping of the machine. This provides a practical way to control the end of a cable production run. Ask the manufacturer to confirm control capabilities and setup requirements before placing an order.
| Control-system feature | Listed detail | Use |
|---|---|---|
| PLC and display | Siemens S7-1200 and S7-1500 PLCs with a 10.4-inch touchscreen | Configure settings and examine production data |
| Electrical control components | Low-voltage switchgear from Schneider Electric | Supports electrical control operations |
| Monitoring and stopping | Lamp, oven, runtime, and meter information with preset length | Monitor production and stop or decelerate the equipment |
Materials, Process Compatibility, And Ribbon Quality
Adhesive selection affects both the consistency of coating application and the final product. Rather than recommending a general adhesive, the supplier specifies a formulation dedicated to the equipment’s coating and curing operations.
Specialized Adhesive Used For Bonding And Curing
Separate valve switches on the pressurized adhesive supply let operators control individual feed paths. Adhesive flow to each dispensing point is managed using precision pressure-control valves. Air pressure can be regulated but must remain at or above the listed minimum of 0.5 MPa.
Black adhesive supply tubing helps protect the material from reactions caused by UV exposure during operation and curing. Preventing unintended exposure matters because adhesive behavior could be affected before the material reaches the fiber surface.
Before selecting materials for a secondary coating line, verify adhesive compatibility, production settings, and required surface-quality standards with the supplier. Ask how the recommended adhesive performs under your intended application conditions and expected production length. Detailed manufacturing guidance can support consistent quality throughout setup and the completed run.
Installation Requirements And Included Documentation
Ensure the workspace and utility supplies are ready before scheduling the machine’s installation. The manufacturer’s stated requirements help buyers prepare their facilities and maintain stable operation of the optical fiber equipment.
Required Facility Conditions And Connections Provided By The Buyer
Install the machinery in a clean, dry, enclosed environment protected from drafts. Maintain a room temperature of 15 to 25°C and relative humidity no higher than 85%. The installation also requires nitrogen supplied at 7 bar with 99.99% purity and an air supply rated at 6 bar.
The equipment package does not include connecting cables or cable trays. The purchaser is responsible for supplying the main incoming power cable. Verify the available utilities and planned cable routes ahead of setup, especially if a secondary coating section is nearby.
Documentation For Operation, Installation, And Maintenance
Documents covering installation, equipment use, and maintenance are provided by the manufacturer. Review these records before startup to help staff plan work activities and identify necessary supplies.
- Operating and instruction manuals together with the overall equipment layout drawing
- Wiring and electrical schematic diagrams, plus installation and maintenance drawings
- Manuals for purchased parts and a list of wear parts for maintenance planning
The supplied records support preparation for commissioning and routine servicing of the cable production machinery.
Choosing A Ribbon Production Line For Your Manufacturing Needs
First determine which finished ribbon products your business plans to offer. The machinery supports 12F and 16F formats and has a stated construction speed of 600 m/min. Compare those specifications with your expected product mix, production targets, and anticipated cable demand.
Verify take-up reel compatibility before placing an equipment order. A standard IBR reel measures Φ410 × Φ50.8 × 390 × Φ310 mm, accommodates a maximum weight of 30 kg, and allows cable pitch settings between 1 and 6 mm. Confirm that the listed reel dimensions, capacity, and pitch range are appropriate for your site and handling process.
Payoff reel compatibility also deserves attention. The listed choices include internationally standardized spools with capacities of 25.2 km, 50.4 km, and 63 km. Obtain the exact spool dimensions before ordering materials or planning the length of manufacturing runs.
Evaluate utilities, adhesive requirements, and operator-monitoring capabilities alongside production speed. For cable manufacturing, determine whether the configuration suits fiber cable, loose tube, or another planned application. Discuss machine configuration and commissioning arrangements with Shanghai Weiye before committing to the purchase. A thorough compatibility assessment can help prevent expensive modifications later.
| Production planning consideration | Listed detail | Buyer check |
|---|---|---|
| Ribbon configurations and operating speed | 12F and 16F formats; 600 m/min | Compare with target production and product mix |
| Take-up configuration | 30 kg maximum capacity; adjustable pitch from 1 to 6 mm | Check reel compatibility and facility requirements |
| Fiber payoff reel options | Capacities of 25.2 km, 50.4 km, and 63 km | Verify exact spool dimensions |
How To Request A Quotation For The Intermittent Bonded Ribbon Production Line
U.S. buyers can evaluate a system offering 12F and 16F formats, a specified construction rate of 600 m/min, and specialized optical fiber ribbon-forming equipment. Use these specifications to determine whether the machine is appropriate for your intended cable application.
When requesting a quotation, provide the required ribbon format, expected output volume, preferred reels, and available site utilities. Also describe the fiber type and handling requirements so Shanghai Weiye can evaluate the proposed configuration.
Before ordering, verify adhesive compatibility, the specified LED wavelength of 395 nm ±3 nm, and the published curing performance. Discuss how the stated specifications affect your intended material and finished surface-quality objectives.
Use the manufacturer’s product listing to examine the equipment information. Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to confirm machine configuration, delivery arrangements, and commissioning requirements. The company’s listed address is 201 Minyi Road, Songjiang District, Shanghai. You can call 021-60701630 to review your project needs with the supplier. Providing complete information in your quote request makes the following stages easier to clarify.